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Key Insights from LED Lighting EMC Testing in Jining Market (2021–2023): A Guide for Manufacturers and Exporters

Introduction

 

LED lighting has transformed the global lighting market with its energy efficiency, longevity, and environmental benefits. However, the rapid expansion of LED products has raised concerns about electromagnetic compatibility (EMC). Poor EMC performance can disrupt other electronic devices, increase energy waste, and pose potential health risks.

 

A comprehensive study conducted by Wang Qingmin et al. (2024) analyzed the electromagnetic disturbance (EMD) levels of LED lighting products in the Jining market from 2021 to 2023. This article summarizes their findings, supported by data, and offers actionable insights for manufacturers, exporters, and quality assurance professionals.


 

Study Overview

 

The study involved random sampling of LED bulbs and LED desk lamps from retail markets and supermarkets across Jining, China. Over three years, 60 samples were tested against Chinese national standards:

 

GB/T 17743-2021 (Radio Disturbance Characteristics)

GB 17625.1-2012 (Harmonic Current Emission)

GB 17625.1-2022 (Updated Harmonic Current Limits)

Tests covered:

Disturbance Voltage

Radiated Electromagnetic Disturbance (9 kHz – 1 GHz)

Harmonic Current Emission


 

Key Findings with Data Support

 

1. Overall EMD Performance: LED Desk Lamps Outperform Bulbs

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The study found that while LED desk lamps consistently complied with disturbance voltage standards, LED bulbs showed significant non-compliance.

Year

Product

Samples Tested

Passed EMD Tests

Pass Rate

2021

LED Desk Lamp

10

10

100%

2022

LED Desk Lamp

6

6

100%

2022

LED Bulb

19

7

36.8%

2023

LED Desk Lamp

9

9

100%

2023

LED Bulb

10

4

40.0%

 

LED desk lamps achieved a 100% pass rate across all three years.

LED bulbs consistently underperformed, with pass rates below 40%.

 

2. Harmonic Current Emission: A Universal Challenge

Using the updated GB 17625.1-2022 standard as a benchmark, the study found that all sampled products failed to meet harmonic current limits.

 

 

Year

Product

Samples Tested

Compliant with GB 17625.1-2022

Pass Rate

2021

LED Desk Lamp

10

0

0%

2022

LED Desk Lamp

6

0

0%

2022

LED Bulb

19

0

0%

2023

LED Desk Lamp

9

0

0%

2023

LED Bulb

16

0

0%

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Total Harmonic Distortion (THD) frequently exceeded 70%, with some samples doubling the limit.

The 3rd and 5th harmonic currents were the most common offenders.

 

3. Root Causes: Design Determines Performance

The study identified key reasons for the performance gap:

LED Desk Lamps: Typically include dedicated power adapters with built-in EMC filtering.

LED Bulbs: Often use simplified driver circuits without adequate EMC suppression.

 

This highlights the importance of incorporating EMC design early in the product development phase.


 

Implications for Manufacturers and Exporters

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1. Compliance with Updated Standards

The GB 17625.1-2022 standard now explicitly includes limits for low-power LEDs (5W–25W), closing a previous regulatory gap. Manufacturers must:

Test products against the new harmonic current limits

Redesign drivers and filters to meet THD requirements

 

2. Market Access and Reputation

Products that fail EMC tests may face:

Rejection by regulators

Returns from buyers

Damage to brand reputation

Ensuring compliance is essential for maintaining international market access.

 

3. Technical Recommendations

Incorporate EMC filters and shielded drivers

Use power factor correction (PFC) circuits

Conduct pre-shipment EMC testing

Partner with accredited laboratories for certification


 

Conclusion

 

The research by Wang Qingmin et al. (2024) clearly shows that while the overall EMD level of LED lighting in the Jining market is reasonably good, significant challenges remain-especially with LED bulbs and harmonic current emissions.

 

For manufacturers and exporters, proactive EMC design and rigorous testing are not optional-they are critical to product quality, regulatory compliance, and international competitiveness.


 

Reference:
Wang Qingmin, Zhang Jing, Wang Dong, Shen Yuman, Kong Qiangqiang. Analysis on the Electromagnetic Disturbance Sampling Results of LED Lighting Products in the Circulation Field of Jining Market from 2021 to 2023. Light & Lighting, 2024, 48(2): 62–65.


 

Word Count: 598
Note: This article is based on the original research and has been adapted for industry knowledge sharing. All data and conclusions are credited to the authors mentioned above.

 

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